Warehouse Equipment

Carts & Pallet Jacks

Every pallet jack, fork extension, and service cart on this page is in stock and ready to ship. We match each one to the load and the route it travels.

Todd McGee Certified byTodd McGeeWarehouse Solutions Specialist, in material handling since 1996

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Cart and Pallet Jack Services

We match the equipment to the load and to the floor, deck, or dock plate it crosses.

Our home region is North Carolina, South Carolina, Georgia, and Virginia. In 2025 we also completed projects in 24 other states.

  • Manual pallet jacks for short pallet moves
  • Fork extensions for long and bulky loads
  • Mobile wire carts for parts and supplies
  • Heavy duty and flat shelf service carts with plastic shelves
  • Mezzanine deck and dock plate ratings for pallet jack traffic
  • Shipment from stock

One of our customers keeps a manual pallet jack on its mezzanine deck at all times. The operator moves each pallet to the gate at the edge of the deck, and a forklift on the floor lifts it down.

Todd McGeeWarehouse Solutions Specialist, in material handling since 1996

Carts and Pallet Jacks Compared

Pallet jacks and fork extensions handle pallets and long loads, while the three service carts carry stock that is loaded by hand. The carts differ mainly in shelf design.

EquipmentApplicationProperties
Pallet jackMoving a pallet a short distance across the floor, into a trailer, or across a mezzanine deckCosts less than a forklift and is easier to operate. Safer than moving the load by hand.
Fork extensionsOccasional loads that are longer than the forklift forksExtend the existing forks so that long, bulky loads are carried safely.
Mobile wire cartParts and supplies in warehouses, offices, laboratories, and hospitalsThe open wire allows air and sprinkler water to pass through and keeps the contents of each shelf visible. It resists dust and corrosion.
Heavy duty service cartTall items and irregular bulk productsPlastic shelves with a tall lip, which retains items better than a short lip.
Flat shelf service cartStock that is loaded and unloaded often in stockrooms, on docks, and in officesUsually lighter than a metal-shelf cart. Items slide on and off the flush top shelf, while the lipped bottom shelves retain items and contain spills.

Pallet Jacks on a Mezzanine

A pallet jack must be matched to the surface it rolls on as well as to the load. On a mezzanine used for pallet storage, a manual pallet jack moves pallets across the deck to a pallet gate, where a forklift on the floor lifts them down.

The deck surface must accept the rolling load of the pallet jack. Resin deck, the most common surface on the mezzanines we install, is available in light, medium, and heavy duty.

Light Duty Resin Deck

2,000lb

Rolling pallet jack load, approximately

The resin deck we supply most often.

Heavy Duty Resin Deck

4,000lb

Rolling pallet jack load, approximately

For pallets heavier than the light duty rating.

Plywood was the standard mezzanine deck surface for many years. Pallet jacks and carts cause plywood to splinter and fray. Resin deck is very tough and accepts pallet jack loads.

Todd McGeeWarehouse Solutions Specialist, in material handling since 1996

Dock Plates for Pallet Jacks

At the dock, a pallet jack crosses into a trailer on a dock plate. Dock plates have no curbs and are designed for pallet jacks, hand trucks, and dollies, while dock boards have curbs and carry forklifts. A plate is sized by width and capacity. Dock equipment

Width

12–18in

Approximate width beyond the widest pallet jack or hand truck that crosses it

The plate is sized to the widest pallet jack, hand truck, or dolly that uses the dock door.

Capacity

Load + Jack

The heaviest load plus the weight of the pallet jack

Aluminum plates are lighter and easier to handle. Steel plates cost less.

Blue transport cart with cantilever arms for long conduit, in a warehouse of new display shelving

Case Study

A Transport Cart for Long Conduit

For the new warehouse of an electrical parts supplier in Pittsboro, North Carolina, we installed reel rack for wire spools, vertical storage for long items, and display shelving. We researched several manufacturers to find products that fit each type of material.

The long material and conduit required a dedicated cart, and we sourced this transport cart from another manufacturer. Read the case study

Cart and Pallet Jack Questions

Are these products in stock?
Yes. Pallet jacks, fork extensions, and all three carts are in stock and ready to ship.
Can a shelving unit be converted to a cart?
Yes, with wire shelving. With casters installed on the bottom of the posts, the unit rolls as a cart. Industrial shelving
How is cart traffic separated from walkways?
Guardrails and barriers separate walkways and workstations from the lanes used by forklifts, carts, and pallet jacks. They are most important at pick modules, packing stations, and dock approaches. Guardrails

Contact

Discuss a Cart and Pallet Jack Project

Contact us with the loads to be moved and the route they travel.

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